Equipment parameters:
400 open mill: (16 inch open mill)
1. Main specifications
1.1 Model: XK- φ four hundred × 1000mm
1.2 Type: overall splicing
1.3 One time feeding amount: 35 ～ 55kg
1.4 Main motor: 45KW-6 energy-saving AC motor
1.5 Roller speed ratio: (front: rear) 1:1.27
1.6 Roller linear speed: before (design value): 19.3m/min
Detailed specifications:
2.1 Roller group:
2.1.1 Type: front and rear rolls are hollow. 1 each
2.1.2 Material: alloy chilled cast iron (LTG-H), which is subject to precision grinding after tempering.
2.1.3 Hardness of working surface: HS: 70 ± 2
2.1.4 A strong spring is installed between the bearing pedestals on both sides of the roller, which springs with the distance adjustment, effectively avoiding the gap between the distance adjustment screw and the roller, and preventing collisions. 2 groups
2.1.5 Double row self-aligning roller bearing is adopted. (Origin: Wafangdian) Group 4
2.1.6 The bearing seat is made of cast iron (FC30) after tempering. The lubricating oil hole shall be attached. 4 groups
2.1.7 The bearing seat cover is made of iron and attached with labyrinth ring oil seal, and there is no oil leakage inside and outside. 4 groups
2.1.8 Rotary joint for roller heating and cooling is attached with stainless steel metal hose. 2 groups
2.2 Base and rack
2.2.1 The substructure is welded with H-shaped steel, tempered and machined. 1
2.2.2 The frame is welded with steel plates and processed after tempering treatment, 2 groups
2.2.3 One stainless steel bowl
2.3 Roller gap adjustment device
2.3.1 Adjustment range: 0.8~10mm
2.3.2 Distance adjustment mode: manual distance adjustment
2.3.3 Electrical control: linkage, single action and inching can be realized to make the distance between two ends of the roller consistent during adjustment.
2.4 Rubber baffle group: hydraulic rubber baffle
2.4.1 Distance adjustment mode: hydraulic distance adjustment and electrical control can realize linkage and single action.
2.4.2 Distance adjustment range: 200-800mm
2.4.3 It is composed of hydraulic pump, motor, oil cylinder, fixed guide rod and MC nylon baffle
2.4.4 The transmission base and nylon plate base shall be welded with high-quality SS41. 2.4.5 The rubber baffle shall be installed twice with a secondary rubber baffle to effectively prevent the rubber from entering between the roller bearing seats.
2.5 Transmission mechanism:
2.5.1 Main motor: 6-level energy-saving AC motor, with speed of 970rpm. 1 set
2.5.2 Reduction gear box: ZSY315-45, single input, single output, closed oil immersed hard gear reducer. Noise ≤ 78dB, safety factor: SA ≥ 2 times. 1 set
2.5.3 Reducer gearbox and motor coupling: elastic sleeve pin coupling. 1 group
2.5.4 Reduction gear box and roller coupling: pin coupling. 1 group
2.6 Emergency braking device:
2.6.1 Type: electric hydraulic block brake. Add protective cover
2.6.2 Braking capacity: roller sliding ≤ 1/4 circumference after braking.
2.6.3： ： Installation position of emergency stop button: installed above both ends of the press plate of the machine
: Kick the emergency stop device, which is installed at the base operating position.